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Volkswagen Westfalia California 1991

Updates & tuning 

 

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Placing Gas Springs for the pop-up roof opening (for the old VW California with manual opening) pdf In italian but with pictures & diagrams :

By Joe & Max

 

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Installing Antenna Cables (no drilling!) & Console:

https://www.angelfire.com/wv2/westfalia_california/VW_T4_Radio.htm

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TURBO! on a VOLKSWAGEN TRANSPORTER T4 2400 ASPIRATED engine

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My first works (150W solar panel installation):

(if all the photos are not showed please reload this page and wait some seconds)

 

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The 150W solar panel fitted on the top

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The 150W solar panel fitted on the top

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The 150W solar panel fitted to a bar under the thule rack bars and locked to it , in this way it is removable

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the panel on the top

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details of the fittings

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box 

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box 

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box 

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box

b5.JPG

The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box

b7_.JPG

The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box 

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The panel cable (2 x 6mm sections) runs through the roof into the pop top and down in the wardrobe of the cabin ending in the auxiliary battery box 

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I did put 2 different batteries in parallel but I did it “only” because I do know that the alternator of the vehicle is able to handle the double current request and has been designed to charge 2 batteries. Otherwise you cannot do it! I did put 70Amps fuses on both the positives of the batteries and also a 80A fuse before the loads.. Yes, Overkill :-),  but it is better. The cables sections for the batteries connections are 10mm

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at work :-)

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Very hot day.. Italian summer

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These are the only kind of '70A fuses supports' I found

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to connect the 70A fuses

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the very useful gas solder

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new battery connectors - ho cambiato

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the 2 batteries in the battery box

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from the battery box the cables run to the driver cabin where I put the solar display to controll everything...this picture is taken under the sink

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Ok, from the battery box the cables run to the driver cabin where I put the solar display to visually check everything..this picture is taken under the sink

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from the battery box and the wardrobe the cables run to the driver cabin where I put the solar display controller

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This is the cables path

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the electrical panel.. the cables run on the back

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the cables end here and pass under the carpet - ecco dove finiscono i cavi e passano poi sotto la moquette

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..here we are under the sink

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here while passing the cables under the sink

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This is the solar controller. It displays Solar Watt, Amps, solar volts and battery volts.. nice thing

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the solar display and the backing sensor

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the Westfalia original control panel is still there, nice stuff

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I replaced the wardrobe reck with abother door made off white methacrylate, very nice

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wardrobe door details and its marine lock

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I fitted new speackers

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Ok, now we can listen to the Jefferson Airplane original sounds - Hot Tuna live & i Grateful Dead.. ;-)