George's Site
1957 Chevy 3100 series 1/2 P/U
radiator replacement
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I'm preparing to install an Old Air air conditioning unit. The current radiator, an original Harrison mid-'60s big block 4-core brass and copper radiator, just wasn't up to the job. Nor was the puny fan and abbreviated shroud. When cooling a high performance engine, which produces a great deal of additional heat when compared to a stock engine, what most people don't consider is the critical cooling ability at idle. Even with adequate capacity in the radiator, a custom shroud and aggressive 7-blade fan, about all the air that will move at idle is 1000cfm, barely enough to cool the engine at idle without A/C here in the desert. That's why I purchased a 2-core, double-pass aluminum radiator with transmission cooler (the current trans cooler is mounted in front of the existing radiator) that duplicates the existing radiator dimensions to eliminate fabricating new mounts. I'll cool that with a 16" electric fan that produces 2700cfm, mounted to the driver's side of the radiator to clear the water pump, that's controlled by a 195-degree thermostat. Photos as install progresses.
Old Radiator New Radiator
I currently have about 20 hours of labor in removal of old parts and the install. Big time consumers are:
Measuring/cutting side mounts to fit Drilling mounting holes in the radiator mounts and radiator support Drilling holes in the radiator support to pass through the overflow tube Methodical cutting of upper and lower radiator hoses to fit. Holding the lower in boiling water for initial fit Sanding/painting water pump pulley, horn and thermostat housing Wiring the fan
I've used all new grade 5 and 8 bolts and nuts with SS flat and lock washers throughout the install.
When the electric fan arrives, I figure fours hours of installation time. That'll include a new fuse block directly off the battery for the fan and A/C and wiring two key-on relays for them.
Once everything, radiator/fan/AC, is completed, I'll convert the existing black hoses to SS braided line with AN fittings.
Results were: Griffen - $718 Ron Davis - $518 McCullough Engineering (Howe Racing Radiators) - $475
2700cfm 16" fan - $140 (three-year guarantee, important after using some of the el cheapo Summit fans in the past on other vehicles)
Fan wiring harness and thermostat - $40
McCullough Engineering (no affiliation) http://www.alumrad.com
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