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Document Title

Semiconductor Diodes

Document Subject

RF Book \ A Component Universe \ Semiconductor Devices

Revision Status

Draft

Revision Date

26 August, 2004

Author

Ian Scott

 

 

Semiconductor Diodes

 

 

RF Book \ A Component Universe \ Semiconductor Devices

 

RF Book Project

 

 

This article introduces the most humble of the semiconductor devices – the Diode. Its predecessor was the Thermionic vacuum tube diode, widely used for high voltage AC to DC power supply rectification and small signal radio frequency signal detection, typically required in early valve AM and FM broadcast radios. The solid state diode was seen in those early days as a panacea for energy wasteful “heated cathode emitters”, and although the introduction of inert gases into “mercury vapour rectifiers”, offset, to some extent, the high voltage drop losses of vacuum tube diodes, the march for solid state continued. This article parades the victory of the semiconductor diode, which today surmounts most, if not all posts once held by the vacuum or its gas filled cousins. Its many variants are introduced, and their new applications and associated electronic behaviours are described, especially for RF usage.

 

 

 
Document Summary of Contents

CONFIDENTIAL

This document is not to be copied, transferred electronically or otherwise without prior written consent from the Author.

 

DISTRIBUTION

This document may only be shown to others with the Author’s prior consent.

 


 

 
 

1        Table of Contents

 

1    Table of Contents........................................................................ 2

2    Preface To Semiconductor Diodes ............................................... 4

2.1    General Comments On The Subject Of Semiconductor Diodes..................................................... 4

2.2   What This Document Contains....................................................................................................................... 4

3    A Short History Of Semiconductor Diode Devices............................... 6

3.1    A Perspective On Semiconductor Technology Progress................................................................... 6

3.2   Recollections Of Much Earlier Semiconductor Devices.................................................................. 6

3.2.1     A Short Diversion Into “Coherer” Radio Telephony Receiver Technology................................. 6

3.2.2     The “Copper Oxide Rectifier” For Low Cost Battery Charger Application................................ 7

3.2.3     The “Selenium Rectifier” For High Voltage High Efficiency AC to DC Rectification  and Small Signal Audio Limiter Applications............................................................................................................................................ 8

3.2.4     The Point Contact Germanium Diode Designed For Small Signal Radio Frequency (AM) Detection     9

4    Modern Semiconductor Junction Diode Construction And Applications 10

4.1    General Semiconductor Junction Diode Types................................................................................... 10

4.1.1      Germanium Junction Diode Construction............................................................................................... 10

4.1.2     Silicon Junction Diode Types.................................................................................................................... 10

4.2   Silicon Diodes For Radio Frequency Applications.......................................................................... 14

4.2.1     Schottky Diode Construction..................................................................................................................... 14

4.2.2     Varicap Diode Construction........................................................................................................................ 14

4.2.3     PIN Diode Construction............................................................................................................................... 15

4.2.4     Zener and Avalanche Diode Construction............................................................................................. 15

4.2.5     Photodiode Construction.............................................................................................................................. 15

4.2.6     Solar Cell Construction................................................................................................................................ 15

4.2.7     Light Emitting Diode Construction............................................................................................................ 15

5    Electrical Properties Of Semiconductor Junction Diodes................... 17

5.1    Description Of Terminology.......................................................................................................................... 17

5.2   Semiconductor Junction Diode Static DC Characteristics....................................................... 17

5.2.1     Semiconductor Junction Diode Forward and Reverse DC Characteristics.............................. 17

5.2.2     DC Imperfections In Real Junction Diodes......................................................................................... 19

5.3   PN Junction Diode Reverse Breakdown Modes................................................................................... 20

5.3.1     Avalanche Diode Voltage Regulation...................................................................................................... 20

5.3.2     Zener Diode Voltage Regulation............................................................................................................... 21

5.4   Junction Diode Temperature Dependence............................................................................................... 21

5.5   The Dynamic Characteristics Of Semiconductor Junction Diodes....................................... 22

5.5.1     Dynamic Impedance Of Forward Biased Diode................................................................................. 22

5.6   The RF Characteristics Of PN Junction Diodes................................................................................. 25

5.6.1     Forward Biased Capacitance..................................................................................................................... 25

5.6.1.1    Diode Series Resistance............................................................................................................................. 25

Composite Junction Diode Model.............................................................................................................................. 25

5.6.2     PN Junction Diode Reverse Biased Capacitance............................................................................... 26

6    Appendix.................................................................................... 27

6.1    Transistor reference......................................................................................................................................... 27

6.1.1      The Point Contact Germanium Transistor............................................................................................. 27

6.2   Subject 2.................................................................................................................................................................... 28

2         Preface To Semiconductor Diodes

2.1   General Comments On The Subject Of Semiconductor Diodes

This document opens with a short history on diode applications in general, beginning with the primitive “almost a diode” Coherer detector used for Morse Code reception and rusty copper oxide AC-DC rectifiers. Better semiconductor materials such as Selenium were soon discovered, leading to higher voltage AC to DC power rectification and low frequency audio signal application. RF signal applications began around the time of the “point contact signal diode”, which had sufficiently low capacitance to allow signal detection up to several hundred MHz. Germanium gained an early status due to its ease of manufacture and today Silicon reigns. Much interest is also shown in Carbon (diamond) and compound semiconductor materials such as Gallium Arsenide, Silicon Germanium, Indium Gallium Phosphorous, etc.

 

Various Diode families are then described in applications that go far beyond those simple rectification tasks they first gained footholds in. Today various diode versions are used for voltage regulation , dual polarity transient energy suppression  and electronically tuned filters  found in AM and FM car radios and TV sets. They are used in microwave applications that require electronic control of signal amplitude and also provide protection against high amplitude signal microwave signal pulses. Photo detection diodes  are available for infrared energy and light, and can even be used for optical wavelength conversion when combined with a Laser Local Oscillator source. Optically “pure” Laser Light Emitting Diodes (LED’s)  are used in every CD player and their less optically coherent counterparts are used as visual indicators on almost every electrical appliance. “White LED’s” are even available now to replace Edison’s incandescent light bulb  used for ambient lighting. Even “Solar Cells” used to directly convert the sun’s energy to electricity are made of diodes. In some ways, Semiconductor Diodes have filled more application fields than any other electronic component. Perhaps that’s not bad for something that begun from accidental contacts between rusting metal surfaces and early broadcast “AM” radio receivers made from fine wire probes searching for trace selenium deposits on common lumps of coal .

 

2.2   What This Document Contains

This document describes the construction and characteristics of the following diode classes.

 

-          The “Coherer” used to receive slow speed Morse code radio messages

-          The Copper Oxide “Battery Charger” Rectifier

-          The Higher Voltage “Selenium” Rectifier

-          The Small Signal Audio Diode, Also Based on Selenium

-          The First RF Component, The Germanium Point Contact Signal Diode

 

-          The Germanium PN-Junction Diode Used For Switching

-          The Tunnel Diode (Or Esaki Diode after its Inventor Leo Esaki)

 

-          The Silicon Diode Used For Switching

-          The Schottky Diode Used For High Speed Rectification and Microwave Applications

-          Silicon and Gallium Arsenide Variable Capacitance “Varactor” or “Varicap” Diodes Used For Electronic Tuning in Filters and Oscillators

-          Silicon Zener and Avalanche Diodes Used For Voltage Regulation and Clamping

-          Silicon P-I-N Diodes Use For Variable Attenuation and Band Switching

-          Photo-Detector Diodes

-          Solar Cell Diodes

-          Light Emitting Diodes (LED’s and also LASER Diode)

 

The electrical characteristics for the following topics are also described in further detail.

 

·         PN-Junction Diode Static V-I Characteristic

 

An appendix containing various MATHCAD Demonstrating files is also included in this document.

 

 

 

 

1        A Short History Of Semiconductor Diode Devices

1.1   A Perspective On Semiconductor Technology Progress

The semiconductor age has revolutionised electronics with miniaturised circuits performing convenient, advanced signal processing functions. Semiconductor devices are used for power electronics, audio amplification, radio frequency amplification, optical processing and digital computations.

 

Prior to this we lived in a land of wires, relays, twine and sealing wax. Even the emergence of De Forest’s vacuum tube belonged to an era of hand-connected components mounted on bent, drilled and machined metal chassis bolted into equally hand crafted wooded cabinets. Although nostalgic to some, individual production of such expensive items was never an ambition of the industrial revolution. Mass production, based on repetitive tasks, each being a sub component of the whole, was the enviable position to be attained. Towards this end we saw the use of PCB substrates supporting leaded components and socket held valves, each searing their surroundings with heat for the purpose of relatively simple signal processing.

 

The semiconductor promise was one of reduced size and heat, both of which beckoned more complex signal processing tasks to be performed. As the number of semiconductor components increased, reliability issues became increasingly important. Anecdotal stories of house sized computers built with vacuum tubes serviced by teams of technicians repairing defects every few hours are easily found. The translation to transistors, at first based on at least one occasion by the “point contact” germanium transistor improved this situation considerably. The grand centre stage show belongs to the invention of the integrated circuit, for which the photographic process used for device definition and interconnection has become tuned to a fine art. Resolutions available today parade themselves at a fraction of the wavelength of light used for creating the lithographic screens used for device fabrication. Complexity, Heat and Reliability issues are now replaced by those associated with Software Reliability.   

 

1.2   Recollections Of Much Earlier Semiconductor Devices

1.2.1      A Short Diversion Into “Coherer” Radio Telephony Receiver Technology

The ocean going ships of the time had crude communication technologies, involving the use of semaphore for transferring simple messages, or the use of loud fog-horn calls to at least state occupancy in fog laden seas. In isolation, Nikola Tesla had been experimenting with coils that made high voltage discharges, with a dream in mind of sending electronic power between the continents of the world, huddled between the blankets of transmission line effects between the planets surface and its ionosphere. Equally remote, Marconi also played with sparks, sending them from the ends of one wire loop into the gap of another. In some “lair of Frankenstein” way both experiments sparked forth the birth of a new communications industry. However, the distances electric fields could cross only existed within the confines of a small experimenter’s room. For sea-to-land communications, something more sensitive than the electrical breakdown of air was needed. However, on the positive side (no pun intended), ocean going ships with their massive diesel generators had almost unlimited power to send.

I guess some people thought about this and reasoned that the distance of the receiving spark gap was the other part of the problem. (Perhaps there are transactions on this subject?) How could the gap be made smaller so that the tiny sparks could fly across and make their mark?

 

One idea was to fill a glass tube with rusting iron filings. Electrodes were attached to each end, and a source of voltage was applied through headphones. Normally the iron filings would make poor contact, but when a RF pulse came along some of the filings would arc and short, allowing a DC current to pass.

 

 

 

 

The “coherer” was actually quite sensitive at detecting RF signals but it could only do it once. Once fired, it continued to conduct, making it a “1 bit detector”. The operator had to tap it loose after each headphone click and it would be ready for action again. More advanced arrangements attempted to automate this procedure, but at least slow reception of Morse-code clicks could be received.

 
           

 

 

 

 

Morse Code was the coherer’s domain and it was firmly thought to be there to stay. Or so it seemed – until De Forest’s vacuum diode came along, and the coherer’s brief life was over.

 

1.2.2      The “Copper Oxide Rectifier” For Low Cost Battery Charger Application

The semiconductor based rectification properties of various metal oxides had been observed long before the invention of the vacuum tube diode. Of these, rectifiers formed from copper disks sandwiched between iron ones were popular. Their main application was for low frequency AC to DC conversion, such as that required for car battery charging. However these assemblies had a relatively low reverse breakdown voltage and several disks were needed to rectify AC voltages even as low as 6 V AC. The unfortunate consequence was relatively inefficient AC to DC conversion efficiency due to the cumulative forward voltage drop of each individual rectifying disk. In addition, the screwed down washer-by-washer construction was not suited to automated construction, although the cost of each iron washer and insulating disc was low.

 

 

1.2.3      The “Selenium Rectifier” For High Voltage High Efficiency AC to DC Rectification  and Small Signal Audio Limiter Applications

Selenium rectifiers followed copper oxide devices, and were best suited to lower current, high voltage rectification such as required by valve high tension DC supplies up to 250 V DC. They were also based on a stacked construction, but thin rectangular slabs were used instead of washers. Some small signal “selenium diodes” were also produced, used for audio clipping applications such as car AM radio impulse noise blanker applications.

 

 

Selenium rectifiers survived for some time as high voltage rectifiers in valve based AM radios for medium and short wave broadcast radios, based on their relatively small size compared to a dedicated rectifier tube, absence of a heated cathode and relatively low cost. Germanium rectifiers were possible at the time, based on alloy junction construction, but had high leakage current, especially with the temperatures expected in a typical valve radio. The high voltages encountered were also a major stumbling block, as the several hundreds of volts required in vacuum tube radios was far high than the 30 V average best ratings of Germanium. Even if these obstacles were overcome, device failure due to “thermal runaway” was probable. Leakage current made worse by increasing temperature lead to additional heating that further exacerbated the leakage problem. Device destruction soon followed. Given this, even stacked series combinations of Germanium diodes were never feasible.

 

Consequently, Selenium rectifiers lasted right up to the advent of Silicon junction diodes, coinciding about the time of the “planar” photolithographic process. These new improved Silicon devices sprang into the spotlight immediately, armed with forward voltage drops less than 1 Volt and reverse blocking capability exceeding 400 Volts, even to 100 Volts with minor tweaks. Overnight, once again, old technology was tossed out from its comfortable home in favour of the new, and the selenium rectifier’s days of notoriety were over even faster than it ousted the copper oxide rectifier that previously overthrew the vacuum valve.

 

1.2.4      The Point Contact Germanium Diode Designed For Small Signal Radio Frequency (AM) Detection

Point contact diodes can be formed by pressure contact between a metal electrode and a semi-conductive substance. The earliest signal detection applications might have involved “Paul Hogan” and his captured men fingering a piece of coal at “Stalag 9” in a TV episode of “Hogan’s Hero’s”, or so when young we might have believed. Such episodes often portrayed a captured soldier straining to hear an allied radio broadcast on a pair of army issue magnetic headphones, right under the nose of the imprisoning “Colonel Clink”. A lump of coal, in this case poised against the spring of a wire whisker, would have contained traces of selenium and containing carbon, was adequately conductive as a substrate. Hence the first “TV Radio Diode!” bought AM (short-wave?) messages to the troops.

 

Commercial production of point contact diodes began early, fuelled by the communication needs of WW1, but also because they were easy to manufacture, and with profit, also their low self-capacitance made them useful for Radar detection. The standard semiconductor was Germanium.

Germanium point contact diodes were originally housed in metal containers and used for microwave signal detection in early radar systems . For commercial applications the sturdy metal housing was replaced with a lower cost drawn glass cylinder.

 

Diodes preceded the invention of the transistor but became used with them as a simple AM detector in AM Broadcast transistor radios.

 
 

 


 

 

 

Germanium point contact diodes had reverse leakage currents in the order of 1 uA, and a forward voltage drop around 0.2 V at currents less than 1 mA. They were well suited to RF signal detection at frequencies up to several hundred MHz even in their commercial cylindrical glass package, due to their low self-capacitance usually less than 0.5 pF.

 

The PN junction was formed from impurities in the wire contact (Tungsten, etc) combining with the Germanium crystal. This was often assisted by “forming”, a process whereby a short electronic pulse was passed between the electrodes. This helped to establish a secure and stable PN region.

 

Note: In this way the Germanium point contact diode does not resemble a “Schottky” diode, which is based on a direct metal to semiconductor junction. Although a Germanium point contact diode may use a metal contact, this contact is used to form a P-N junction immediately under its tip, and the metal wire contact then becomes a simple connecting electrode.

 

 

3        A Short History Of Semiconductor Diode Devices

3.1   A Perspective On Semiconductor Technology Progress

The semiconductor age has revolutionised electronics with miniaturised circuits performing convenient, advanced signal processing functions. Semiconductor devices are used for power electronics, audio amplification, radio frequency amplification, optical processing and digital computations.

 

Prior to this we lived in a land of wires, relays, twine and sealing wax. Even the emergence of De Forest’s vacuum tube belonged to an era of hand-connected components mounted on bent, drilled and machined metal chassis bolted into equally hand crafted wooded cabinets. Although nostalgic to some, individual production of such expensive items was never an ambition of the industrial revolution. Mass production, based on repetitive tasks, each being a sub component of the whole, was the enviable position to be attained. Towards this end we saw the use of PCB substrates supporting leaded components and socket held valves, each searing their surroundings with heat for the purpose of relatively simple signal processing.

 

The semiconductor promise was one of reduced size and heat, both of which beckoned more complex signal processing tasks to be performed. As the number of semiconductor components increased, reliability issues became increasingly important. Anecdotal stories of house sized computers built with vacuum tubes serviced by teams of technicians repairing defects every few hours are easily found. The translation to transistors, at first based on at least one occasion by the “point contact” germanium transistor improved this situation considerably. The grand centre stage show belongs to the invention of the integrated circuit, for which the photographic process used for device definition and interconnection has become tuned to a fine art. Resolutions available today parade themselves at a fraction of the wavelength of light used for creating the lithographic screens used for device fabrication. Complexity, Heat and Reliability issues are now replaced by those associated with Software Reliability.   

 

3.2   Recollections Of Much Earlier Semiconductor Devices

3.2.1      A Short Diversion Into “Coherer” Radio Telephony Receiver Technology

The ocean going ships of the time had crude communication technologies, involving the use of semaphore for transferring simple messages, or the use of loud fog-horn calls to at least state occupancy in fog laden seas. In isolation, Nikola Tesla had been experimenting with coils that made high voltage discharges, with a dream in mind of sending electronic power between the continents of the world, huddled between the blankets of transmission line effects between the planets surface and its ionosphere. Equally remote, Marconi also played with sparks, sending them from the ends of one wire loop into the gap of another. In some “lair of Frankenstein” way both experiments sparked forth the birth of a new communications industry. However, the distances electric fields could cross only existed within the confines of a small experimenter’s room. For sea-to-land communications, something more sensitive than the electrical breakdown of air was needed. However, on the positive side (no pun intended), ocean going ships with their massive diesel generators had almost unlimited power to send.

I guess some people thought about this and reasoned that the distance of the receiving spark gap was the other part of the problem. (Perhaps there are transactions on this subject?) How could the gap be made smaller so that the tiny sparks could fly across and make their mark?

 

One idea was to fill a glass tube with rusting iron filings. Electrodes were attached to each end, and a source of voltage was applied through headphones. Normally the iron filings would make poor contact, but when a RF pulse came along some of the filings would arc and short, allowing a DC current to pass.

 

 

The “coherer” was actually quite sensitive at detecting RF signals but it could only do it once. Once fired, it continued to conduct, making it a “1 bit detector”. The operator had to tap it loose after each headphone click and it would be ready for action again. More advanced arrangements attempted to automate this procedure, but at least slow reception of Morse-code clicks could be received.

 
           

 

Morse Code was the coherer’s domain and it was firmly thought to be there to stay. Or so it seemed – until De Forest’s vacuum diode came along, and the coherer’s brief life was over.

 

3.2.2      The “Copper Oxide Rectifier” For Low Cost Battery Charger Application

The semiconductor based rectification properties of various metal oxides had been observed long before the invention of the vacuum tube diode. Of these, rectifiers formed from copper disks sandwiched between iron ones were popular. Their main application was for low frequency AC to DC conversion, such as that required for car battery charging. However these assemblies had a relatively low reverse breakdown voltage and several disks were needed to rectify AC voltages even as low as 6 V AC. The unfortunate consequence was relatively inefficient AC to DC conversion efficiency due to the cumulative forward voltage drop of each individual rectifying disk. In addition, the screwed down washer-by-washer construction was not suited to automated construction, although the cost of each iron washer and insulating disc was low.

 

 

3.2.3      The “Selenium Rectifier” For High Voltage High Efficiency AC to DC Rectification  and Small Signal Audio Limiter Applications

Selenium rectifiers followed copper oxide devices, and were best suited to lower current, high voltage rectification such as required by valve high tension DC supplies up to 250 V DC. They were also based on a stacked construction, but thin rectangular slabs were used instead of washers. Some small signal “selenium diodes” were also produced, used for audio clipping applications such as car AM radio impulse noise blanker applications.

 

 

Selenium rectifiers survived for some time as high voltage rectifiers in valve based AM radios for medium and short wave broadcast radios, based on their relatively small size compared to a dedicated rectifier tube, absence of a heated cathode and relatively low cost. Germanium rectifiers were possible at the time, based on alloy junction construction, but had high leakage current, especially with the temperatures expected in a typical valve radio. The high voltages encountered were also a major stumbling block, as the several hundreds of volts required in vacuum tube radios was far high than the 30 V average best ratings of Germanium. Even if these obstacles were overcome, device failure due to “thermal runaway” was probable. Leakage current made worse by increasing temperature lead to additional heating that further exacerbated the leakage problem. Device destruction soon followed. Given this, even stacked series combinations of Germanium diodes were never feasible.

 

Consequently, Selenium rectifiers lasted right up to the advent of Silicon junction diodes, coinciding about the time of the “planar” photolithographic process. These new improved Silicon devices sprang into the spotlight immediately, armed with forward voltage drops less than 1 Volt and reverse blocking capability exceeding 400 Volts, even to 100 Volts with minor tweaks. Overnight, once again, old technology was tossed out from its comfortable home in favour of the new, and the selenium rectifier’s days of notoriety were over even faster than it ousted the copper oxide rectifier that previously overthrew the vacuum valve.

 

3.2.4      The Point Contact Germanium Diode Designed For Small Signal Radio Frequency (AM) Detection

Point contact diodes can be formed by pressure contact between a metal electrode and a semi-conductive substance. The earliest signal detection applications might have involved “Paul Hogan” and his captured men fingering a piece of coal at “Stalag 9” in a TV episode of “Hogan’s Hero’s”, or so when young we might have believed. Such episodes often portrayed a captured soldier straining to hear an allied radio broadcast on a pair of army issue magnetic headphones, right under the nose of the imprisoning “Colonel Clink”. A lump of coal, in this case poised against the spring of a wire whisker, would have contained traces of selenium and containing carbon, was adequately conductive as a substrate. Hence the first “TV Radio Diode!” bought AM (short-wave?) messages to the troops.

 

Commercial production of point contact diodes began early, fuelled by the communication needs of WW1, but also because they were easy to manufacture, and with profit, also their low self-capacitance made them useful for Radar detection. The standard semiconductor was Germanium.

Germanium point contact diodes were originally housed in metal containers and used for microwave signal detection in early radar systems . For commercial applications the sturdy metal housing was replaced with a lower cost drawn glass cylinder.

 

Diodes preceded the invention of the transistor but became used with them as a simple AM detector in AM Broadcast transistor radios.

 
 

 


 

 

 

Germanium point contact diodes had reverse leakage currents in the order of 1 uA, and a forward voltage drop around 0.2 V at currents less than 1 mA. They were well suited to RF signal detection at frequencies up to several hundred MHz even in their commercial cylindrical glass package, due to their low self-capacitance usually less than 0.5 pF.

 

The PN junction was formed from impurities in the wire contact (Tungsten, etc) combining with the Germanium crystal. This was often assisted by “forming”, a process whereby a short electronic pulse was passed between the electrodes. This helped to establish a secure and stable PN region.

 

Note: In this way the Germanium point contact diode does not resemble a “Schottky” diode, which is based on a direct metal to semiconductor junction. Although a Germanium point contact diode may use a metal contact, this contact is used to form a P-N junction immediately under its tip, and the metal wire contact then becomes a simple connecting electrode.

 

 

4        Modern Semiconductor Junction Diode Construction And Applications

4.1   General Semiconductor Junction Diode Types

4.1.1      Germanium Junction Diode Construction

Although the Germanium point contact diode enjoyed great success as a small signal detection diode, it had a relatively high series resistance that limited its ability to handle currents beyond a few milli-amperes or to act as logic elements in semiconductor based computers. The small area of contact was responsible. In addition, its electrical characteristics were unpredictable, partly due to the mechanical nature of its formulation, the imprecise nature of “forming” and also the uncontrolled impurities that could be expected from one Germanium crystal to the next.

 

The Germanium junction diode was born from advances in the science of growing large, chemically pure crystals. Further, the concept of “doping” a given crystal with impurities that could result in an excess of electrons (Arsenic doping produces N - Type material) or an excess of holes (Boron doping produces P- Type material) was in hand during the second-world war. Chemical vapour deposition could then be used to create an accurate PN junction on a single Germanium wafer, which could then be bonded to or pressed against suitable wire electrodes.

Germanium junction diodes intended for small signal switching applications were usually based on the “point contact” construction using a small glass envelope. However, these diodes had a doped + Type region which the “whisker” contact made electrical connection with. These diodes were often doped using Gold, resulting in lower series resistance than would otherwise occur.

 
 

Germanium semiconductor junction diodes reigned up to the 1970’s, used mainly in discrete semiconductor based computer mainframe equipment. They formed simple AND gates and OR gate logic elements that required a low forward voltage drop, fast switching and acceptably low leakage. Once again, however, the tides were turning on yet another established technology in favour of a newer breed. Silicon had long been envied for its high temperature resilience, up to a predicted maximum of 200 C, compared to Germanium that failed miserably at 90 C. Although plentiful (as Silicon-Oxide or sand), purity was a serious barrier to Silicon’s commercial use. Small molecular imperfections could render an otherwise viable PN-Diode structure useless, resulting in unattractively low yields.

 

4.1.2      Silicon Junction Diode Types

The Silicon Junction diode was placed “centre stage” as soon as this crystal purity barrier was broken. These diodes soon adopted the “planar” photographically processed substrate method, and were initially housed in the same glass envelop as their Germanium cousins. They offered a low cost, ultra low reverse leakage diode with excellent RF and switching characteristics. They even replaced the familiar Germanium point contact diode in AM radio detector circuits, especially when these also switched to silicon planar transistors instead of slower, low gain and temperature intolerant Germanium devices.

 

Today’s Silicon junction diodes are constructed simply without te potentially unreliable wire contact (“whiskerless diode”) and have changed very little from their introduction around 1960. A planar lithographic process is used, and surface mount housing is now standard unless high power dissipation is required.

 

 

The Silicon (Si) junction diode consists of a N-Type substrate with a Diffused P-Type upper surface. Metal contacts are made to each surface for electrical connection. Potential “Intrinsic” semiconductors and their potential “Doping” elements can be seen as adjacent columns in the following periodic table,

 

Truncated Periodic Table

Period

III-A

3-A

IV-A

4-A

V-A

5-A

Advantages of IVA Semiconductor

Use

Row

2

B Boron

C Carbon

N Nitrogen

Very-High Temperature

Future

3

Al Aluminium

Si Silicon

P Phosphorous

High Temperature, Cheap

Common

4

Ga Gallium

Ge Germanium

As Arsenic

Now used as SiGe Hybrid, best frequency performance

Obsolete

By itself

5

In Indium

Sn Tin

Sb Antimony

Sb used for infrared detect

TBD

6

Ti Titanium

Pb Lead

Bi Bismuth

(Galena=PbS + cats-whisker)

X-Shield

Donor

P-Type

Intrinsic Semi

N-Type

 

 

 

The P-N junction requires a chemical bond to be formed, usually by heated diffusion of a donor into the intrinsic semiconductor or semiconductor previously doped with the opposite polarity donor. Although N-Type material has an excess of electrons, it is not electrically charged. P-Type is also electrically neutral. The main carrier of charge in N-Type material is the negatively charged electron, whilst the main charge carrier in P-Type material is the positively charged “hole”, 

 

In the absence of any applied voltage, a “depletion” layer of hole and electron pairs form at the P-N junction, much like opposite sides of soldiers lining up for a battle. Neither can permanently cross the barrier height of the junction on their own, as their energy is much less than the energy height of the P-N junction barrier. They have a finite probability of being on the opposite side at any time, based on the mutual attraction of opposite charges, and also the repelling force of same charge carriers. The average separation of these charges is referred to as the “depletion layer”, since the P-Type semiconductor is depleted of holes in this region, and the N-Type semiconductor is depleted of electrons.

 

 

 

The average density of this “depletion charge” can be shaped by the presence of an external voltage field. Imagine that the positive terminal of a battery is connected to the P-Type Anode, and that the negative terminal is connected to the N-Type Cathode. The positively charged holes will be repelled by the positive charge on the Anode, and be forced down into the depletion region. Likewise, the negatively charged electrons will be repelled by the negative charge on the Anode and be repelled upwards to the depletion region. Electrons and holes will “recombine” in the depletion region, effectively passing through each other much the same way as a drop of rain would pass through an air bubble rising from the ocean.

 

We will include an indicator Lamp in series to show the effect of current flow.

 

Conversely, if the battery polarity is reversed, the positive holes will be attracted to the now negatively charged Anode and the electrons will be attracted to the positive Cathode. Unlike the previous forward biased condition, in which the depletion layer was squashed together, now the width of the depletion layer increases. No recombination can occur, and therefore a complete current path is not available. Consequently, reverse bias results in blocked current flow.

 

In practice, conduction is relative. Some current will flow in the reverse direction due to the small presence of holes in N-Type material and electrons in P-Type material. In addition, surface mechanisms for additional leakage may exist. In general, most P-N junctions closely follow a I-V transfer function given by,

 

             …(1)

 

Here  refers to the current flowing from Anode to Cathode,  refers to the voltage from Anode to Cathode.  is a “saturation current” parameter relative to the particular diode (and is temperature dependant) and k is a constant defined as,

 

            …(2)

 

The constant  represents the electron charge,  is Boltzman’s Constant and  is an “ideality factor” depending on the particular diode and semiconductor base.

 

4.2   Silicon Diodes For Radio Frequency Applications

4.2.1      Schottky Diode Construction

The PN-Junction diode can be used for RF rectification up to about 100 MHz but becomes limited in its upper frequency capability due to charge storage time. When electrons and holes “combine” in the depletion time, it takes a finite time before they can “pass through” and separate. This “charge storage” time causes the diode to remain conducting for a short time even when it is reverse biased. Consequently, rectification efficiency becomes impaired, falling to almost zero when the charge storage time equals one half period of the RF signal frequency.

 

Schottky diodes are usually constructed as from a Silicon N+ strongly doped material base with a thin N Type Silicon Epitaxial layer on top. A non-ohmic metal contact is placed on top and this creates a depletion zone at this junction. The difference in material “work functions” creates a potential barrier, but in this case only majority carriers are involved (electrons in both the N Expitaxial layer and the metal contact). This results in an equivalent “P-N” junction but without the need for electron-hole recombination. The previous recovery time delay is therefore avoided, and the turn off time of a Schottky diode is limited only by its internal capacitance and series resistance. Equivalent values of  are typical for RF Schottky diodes, compared to  for small signal junction switching diodes like the leaded 1N4148 or its SMD BAV99 equivalent.

The Schottky diode is used as an RF Mixer and RF level detector well above 50 GHz. Different metals define its “barrier height”, which is an indication of the forward voltage needed to produce a defined current. Low barrier devices draw 1 mA at ~200 mV. High barrier types might require ~400 mV for 1 mA of current but have a higher reverse breakdown limit, up to 70 V currently.

 
 

 

 

It is also possible to make Schottky diodes from P-Type material. These tend to have low reverse breakdown strength but can rectify with zero bias. They are best suited for “square law” signal strength detectors, which produce a voltage proportional to RF power.

 
 

 

 


4.2.2      Varicap Diode Construction

 

 

4.2.3      PIN Diode Construction

PIN diodes are almost the exact opposite of Schottky diodes in that they seek specifically to have very long charge storage times.

 

 

The P-Intrinsic-N or PIN diode has a layer of pure (un-doped) intrinsic Silicon sandwiched between the familiar P and N doped areas. This middle intrinsic layer “traps” hole and electron charges and as a result, the PIN diode takes a relatively long time to turn off, when reverse biased. The amount of trapped charge depends on the current and the volume of the intrinsic layer. Typical recombination times can be in the order of microseconds. As a result, the PIN diode makes a poor rectifier at RF, but can be made into a switch, or a current controlled RF resistor.

 

 

4.2.4      Zener and Avalanche Diode Construction

Zener diodes and Avalanche diodes have the same basic PN junction structure but operate with completely different physical mechanisms.

 

4.2.5      Photodiode Construction

All PN diodes are photosensitive to some extent, but different semiconductor materials can modify sensitivity and wavelength specificity.

 

4.2.6      Solar Cell Construction

 

4.2.7      Light Emitting Diode Construction

 

 

 

 

5        Electrical Properties Of Semiconductor Junction Diodes

5.1   Description Of Terminology

Electrical characteristics can often be classified into the following convenient categories,

 

 

Static  and  relationships are a useful “first step” in appreciated a given device’s electrical behaviour. Simple passive components such as resistors have a simple linear relationship between quantities of voltage and current, but most semiconductor devices don’t. Instead they have an added dimension of non-linear electrical behaviour.

 

In many cases, these simple DC characteristics can be considered in terms of yes/no logic. For example a reverse biased diode can be considered to be “non conducting”, and a forward biased diode as “conducting”. Further we can add some if’s and buts for further clarification. For example a reverse biased diode is “non conducting” unless its voltage breakdown limit is exceeded. Then it is conducting again. Equally, a forward biased diode “conducts” if its forward bias exceeds a certain threshold. An in both cases, some temperature dependency may exist.

 

5.2   Semiconductor Junction Diode Static DC Characteristics

5.2.1      Semiconductor Junction Diode Forward and Reverse DC Characteristics

All ideal semiconductor diodes have a voltage dependant Anode current  that is typically described by the following exponential current versus voltage transfer equation,

This equation describes forward and reverse bias operation for an ideal germanium or silicon (etc) junction diode. Real diodes agree with this equation within a limited range. Various imperfections cause departures at high currents and high reverse bias voltages.  Although  appears to be a constant, it is actually strongly temperature dependent.

 
 

…(1)

 

5.2.2      Advanced PN Junction Diode Thermal-Electrical Model

A more accurate theoretical expression for the PN Junction diode’s thermal-electrical behaviour is,

 

            …(2)

 

Equation (2) provides an accurate model for forward biased diodes.

 

 

 

 

 

 

This can be used in the forward biased region but fails miserably in predicting reverse bias behaviour in any real PN junction diode. For example, the term  tends to zero quite quickly as . Equation (5) could therefore be simplified,

 

 

 

 

 

 

 

5.2.3      Example 1N4148 PN Junction Diode Data (Fairchild Semiconductor)

 

Fairly common small signal Silicon Junction diodes include the 1N914, 1N4148, BAV70 etc. These have a typical Vak{Ia} exponential DC characteristic curve

 

 

Silicon diodes are often referred to as having a “turn on voltage” of about 0.7 V, but this “threshold” is largely an illusion.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is relative to the current at which this “turn on” knee is defined as can be seen in the following graph.

 

 


 


This MATHCAD demonstration uses the following equations and constants,

 

The first graph displays the diode current I in a log scale, and no evidence of a “turn on voltage knee” is visible. However, the use of a linear scale in the second graph gives the appearance of a clearly defined turn on region at about 0.7 Volts. Is this a real characteristic or an illusion based on the choice of scale? Interestingly, if we rewrite equation (1) as

 

            …(2)

 

This form “suggests” the existence of a “turn on voltage”  but the value is slightly higher than the value that might be interpreted from the preceding MATHCAD graph. Although the form of equation (2) could be used, it is less compact than equation (1) in that an additional coefficient  is introduced without any corresponding new information or detail.

 

Sometimes it is convenient to separate the diode DC equation into simper regions and make some reasonable approximations, as previously.  A typical diode has at room temperature. Also, the exponential is usually very large or very small compared to 1 for most bias voltages. If we consider three regions for Forward Bias, Zero Bias and Reverse Bias defined as,

 

            …(3)

 

 

This three-region split is sufficiently accurate for most purposes and is much easier to remember.

 

5.2.4      DC Imperfections In Real Junction Diodes

Real diodes have additional DC imperfections that modify their electrical behaviour. Although the voltage directly across the junction can be expected to comply accurately with equation (1), some additional voltage drop will occur between the junction and the diode lead due to the finite series resistance of the semiconductor material. This voltage loss will equal  where  represents the total series resistance. In addition, surface imperfections may cause additional leakage currents to flow, which will be especially apparent in the reverse biased condition. For example, an insulation resistance as high as 1,000 Meg-Ohms at –10 V reverse bias will create a leakage current of 10 nA, i.e. much greater than the expected diode saturation current of 10-15 Amps (0.001 pA!). Equation (2) could therefore be re-expressed as,

 

            …(3)

 

The expression for Anode current  based on applied forward bias has no closed form solution, and will require numerical methods to find an accurate solution especially if the voltage drop caused by series resistance is large.

 

 

The solution for device voltage  based on forward current  is straightforward in comparison,

 

            …(4)

 

5.3   PN Junction Diode Reverse Breakdown Modes

5.3.1      Avalanche Diode Voltage Regulation

Semiconductors can withstand an electrical field up to a point where electrons or holes are ripped from their outer orbits. When this occurs, the freed charges allow conduction and large currents could flow. If the current is limited, this “breakdown” mode could be used to advantage as a way of providing voltage regulation. Diodes used for voltage regulation are called “Zener diodes”, but most are actually “Avalanche diodes”. This breakdown mechanism occurs at a clearly defined threshold, but is slightly temperature dependent. The construction is similar to a standard PN junction diode, except that doping arrangements are chosen that define a required breakdown limit. 

 

Avalanche behaviour usually dominates for reverse voltages greater than 5 Volts. Junction diodes can easily achieve breakdown voltages up to 1000 Volts and higher (1N4007 1 Amp 100 V rectifier as an example). Diodes designed for voltage regulation are typically available in steps from a few volts up to 50 Volts or more. An interesting phenomena regarding noise generation also occurs in this region. Several mV of wide band noise may be observed after avalanche behaviour occurs. In some cases, this may be useful as a source of broad-band noise, or in other cases it may be an unwelcome nuisance.

 

5.3.2      Zener Diode Voltage Regulation

True Zener diode behaviour is based on quantum mechanical effects, which become effective at lower breakdown voltages in highly doped diodes. A comparison of typical V-I curves shows a clear difference between the two modes of voltage regulation,

Zener diodes usually have breakdown ratings below 5.6 Volts, whilst Avalanche diodes typically exists with breakdown voltages above 5.6 Volts. The Zener behavior shows a rounded “knee” and therefore provides relatively poor voltage regulation unless the supplied diode reverse current is kept constant. The Avalanche region in contrast is very sharp, and shows a slope that depends mainly on the diodes’s series resistance .

 
 

 

 

In most applications, IC based voltage references are the preferred option for accurate voltage regulation and have excellent temperature and stability. “Zener” diodes are still useful as a low cost method for clamping unwanted signal voltage “spikes”. They are also used as simple voltage references in less critical applications.

 

 

A series resistor is used to limit current to an appropriate value, but this current must be greater than any additional current required from its regulated output. This “parallel” regulation mode is not as energy efficient as other methods, and as such is only used in low current situations involving several milli-amps.

 

 

 

 

 

 

5.4   Predicting The PN Junction Diode Temperature Dependence

5.4.1      More General Diode Equation For Thermal Prediction

A more accurate theoretical expression for the PN Junction diode’s thermal-electrical behaviour is,

 

            …(5)

 

This can be used in the forward biased region but fails miserably in predicting reverse bias behaviour in any real PN junction diode. For example, the term  tends to zero quite quickly as . Equation (5) could therefore be simplified,

 

            …(6)

 

Let use define a reference room temperature of  and a resulting reverse anode current  measured under this temperature condition. The ratio of reverse current  at temperature  to this reference reverse current  at temperature  would then be,

 

            …(7) Note – a very poor estimator of reverse diode current!

 

The reverse leakage current for a PN Junction diode typically doubles for every 8-degree rise in temperature. Equation (7) clearly does not display this relationship, and in fact suggests a decrease in current for rising temperature. A more practical equation for reverse bias leakage current is,

 

            …(8)

 

In addition, real PN junction diodes display an increase in reverse leakage current with increasing reverse bias that appears close to a straight line fit when the current is plotted on a Logarithmic axis.

            …(8)

 

Note: The negative sign is included on the exponential exponent as  for reverse biased operation.

 

It would seem that a dual variable equation could be formed from the product of equation (7) and (8), i.e.

 

…(9)

 

 

 

 

 

 

 

 

 

 

 

 

           

 

This new expression appears to have no dependency on reverse bias voltage, which we know from measurement to be untrue. Equation (6) will however demonstrate a general temperature dependency and will therefore be pursued.

 

 

 

 

 

5.4.2      The Effect Of Temperature On The PN-Junction Diode’s Forward Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The PN Junction diode has an explicit temperature dependant term  in its exponential V-I equation. The effect of this would be to cause the current to change over temperature when Vak is held constant, or for Vak to change when Ia is held constant. However it is not the only temperature dependant term

 

We will first re-write equation (1) so that the diode forward bias voltage Vak is the subject

 

            …(5)

 

Let us now differentiate equation (5) where the temperature T is treated as the main variable,

 

            …(6)

 

Consequently, we find that

 

            …(7)

 

Equation (7) shows us that the percentage change in absolute temperature equals the percentage change the diode’s forward voltage drop, for a given fixed anode current.

 

At room temperature, T = 273K + 25C = 298K. A 1 degree change in temperature will therefore cause in a voltage change of 2.35 mV for a diode biased with a current corresponding to an initial forward voltage of 0.7 Volts.

 

 

Differentiating with respect to temperature

           

 

 

 

Making Vak the subject

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.5   The Dynamic Characteristics Of Semiconductor Junction Diodes

5.5.1      Dynamic Impedance Of Forward Biased Diode

In many cases it is useful to know the incremental current and or voltage behaviour of a given component so that its small signal, low frequency characteristics can be ascertained. This analysis is usually provided for the forward bias case.

 

…(4)  (for the purpose of this analysis the relationship will be defined)

 

Differentiating with respect to voltage we find,

 

            …(5)

 

The “dynamic conductance”  is directly proportional to the junction diode’s forward bias current  and since resistance is defined as the reciprocal of conductance we can also state,

 

 …(6)

 

where . The junction diode can now be seen to provide a current dependent conductance or resistance to small signal perturbations compared to its forward bias current . We can also gain some insight into its non- linear properties in the forward bias region by expanding equation (4) as a Taylor series,

 

            …(7)

 

In this case  represents a small perturbation in voltage around a given forward bias voltage . Also note the n=1 tern corresponds to the previous expression for the dynamic conductance . The n=2 term is also of interest for small signal detection and frequency mixing. In this case

 

             …(8)

         

 

 

From equation (8)  where , therefore,

 

…(9)

 

The average current can be found by integrating equation (9)

 

ignoring the cosine term and subtracting the forward bias current,

 

 

·         Ignore Junction Capacitance

·         Ignore Stored Charge

·         Ignore Lead Inductance

 

…(3), However R = 1/G so….  …(4)

 

 

 

 

 

5.6   The RF Characteristics Of PN Junction Diodes

 

 

5.6.1      Forward Biased Capacitance

 

·         Forward Biased Junction Diodes Exhibit Current Dependent Capacitance

 

·         This is Due To Charge Stored in The Junction

 

…(6)

 

Consider the hypothetical Junction Diode

 

V ~ 0.7 V, I = 10 mA -> 0 mA, Time  to remove this charge and turn off,

 

ó C{ 10 mA } = 57 pF  !!

 

(Note that the reverse capacitance for such a diode might only be < 2 pF!! )

 

(Note Also – This Capacitance Will Be In Parallel With Rd = 2.5 Ohms)

 

5.6.1.1    Diode Series Resistance

 

·         Can Be Found From V{I} Curve Fit

 

·         Usually ~ 5 Ohms or so for 1N4148 etc

 

·         Requires High Reverse Voltage To Remove Charge Due To Rs

5.6.1.2   

 

·            Diode Has Current Dependent Dynamic Resistance Rd.

 

·            Diode Has Voltage and Current Dependent Parallel Capacitance C

 

·            Diode Construction Also Has Series Ohmic Resistance Rs

 

·            Package Has Lead Inductance Ls

 
Composite Junction Diode Model

 

 

 

 

 

 

 

5.6.2      PN Junction Diode Reverse Biased Capacitance

 

A reversed biased junction (and Schottky) diode will exhibit classical “soft” varicap behaviour given by,

 

             …(5)

 

The coefficients can be determined by DC curve fit approaches and an accurate match is usually obtained.

 

Note: Some Hyper Abrupt varicap diodes may exhibit a negative Cp !!!

 

6        Appendix

6.1   Transistor reference

6.1.1       The Point Contact Germanium Transistor

Semiconductors had shown non linear properties such as rectification up to this point in time, but the domain of signal amplification belonged to the vacuum tube triode, tetrode and later the pentode. The vacuum devices had evolved significantly with time, and became small enough to operate as hearing aid amplifiers and operate from voltages as low as 9 Volts. They still required a heated (red) hot cathode filament, which only  served to waste energy and shorten battery life.

 

The idea of a “solid state” amplifying device remained elusive until Schottky and his team at Bell labs finally resolved previous failed attempts at semiconductor based amplification. The structure they invented was based on a single Germanium crystal mounted on a metal electrode with two closely spaced gold metal strips pressed on to its surface. These formed the “Emitter” and “Collector” terminals, and the metal mounting plate formed the “Base”.

This early experimental transistor had a common base current gain of about 2, and although this was a very low value of amplification even by the standards of the time, in was nonetheless evidence of amplification potential. Commercial interest in manufacturable devices followed immediately, and many experimental “point contact” germanium devices were produced. These used a similar construction to their point contact diode predecessors, but were difficult to manufacture as the two wire “whiskers” had to be placed within less than th of a millimetre of each other for transistor action to occur.

 

Point contact transistors were unusual in so far as they exhibited a common base current gain greater than one, but could still be used in common emitter configurations with appropriate bias. They had a Noise Figure in excess of 30 dB, which by today’s standards is abysmal, but could operate up to several MHz due to the low self-capacitance of their contact leads. Although demonstrated in a working computer application, they did not find their way into commercial radio applications, and lasted only a few years before ousted by the Germanium Bipolar Junction Transistor (BJT).

 

 

The Germanium Point Contact Transistor could achieve a common base current gain between 2~3 times, a voltage gain up to 500 times, and a power gain in the order of 1000 times (30 dB), given ideal conditions. However they were mechanically and thermally fragile, required critical bias control and could only handle a few mA of current at several volts. Their physics of controlling surface current flow, it is said, remains unsolved to this day.

 

 

 

 

6.2   Subject 2