The Unofficial Warhammer 40k Costume and Prop Archive
Materials: "The Chest piece is made from a manquin bust, the kind used to show tee shirts. Cut off the neck arms and part of the torso and shaped it with a heat gun to fit.
The leg armor was made from plastic trash cans, cut out and shapped with a heat gun to fit, held in place with velcro.
The two hardest parts for me where the neck collar and the shoulders. I ended up using Craft foam for both, but am not please with either."