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Steps for construction


Completed System    |    Caulking    |    Frame    |    Filters     |    Piping     |    Window

     
    1.  Gather all the materials listed on chart
    2.  Using a hole saw, drill a hole for the 2" bulkhead in the 50 gallon trash cans, used as filters, and the 300 gallon tank
    3.  File all of the rough edges off then coat both the bulkheads and the containers with caulk (too much is better than too little)
    4.  Trace the outline of the 2" bulkhead on the sides of the trash cans (filters) as well as the 300 gallon tank
    5.  Tighten the bulkhead to assure that there will be no leaks (a large wrench may be necessary)
    6.  Smear the caulk around the bulkhead to remove any large air bubbles
    7.  Build the frame to support the filter and the pump.  Make sure to make the table sturdy because it will be holding substantial amount of weight (the filters and   possibly aquaponics).  The frame resembles a table, two legs and a top.  The table must be wide and tall enough so that the 300 gallon tank can fit underneath.  The top of the frame has two supports that are evenly spaced.  The legs also have two horizontal supports, one near the bottom, the other near the middle.  The motor is mounted on a 2" x 4" that is laid on its side. 

    (left) The complete frame with the motor mounted.  (right) The top of the frame, without the plywood.
    8.  Cut the piping to the appropriate size for the filters and drainage
    9.  Drill holes in the appropriate piping for the filters and add netting.  This is a stand for the filter.
    10.  The filter has netting to prevent the filters from being clogged.
    11.  Screen is should be placed over the filter so that fish cannot be sucked into the filter
    12.  File down any rough edges made from cutting the pipe
    13.  Put the system together to ensure that the pieces fit
    14.  This is the top of the upflow filter 
    .15.  The sprinkler system for the trickeldown filter 
    .
    16.  Use PVC primer around all joints that are to be glued 
    17.  Glue the pieces together 
    18.  Use teflon tape around all screw joints
    19.  Use a flexible cuffing to attach the upflow filter
    20.  Connect the filter to the tank with piping and a blue head
    21.  A window may be added by cutting the Plexiglas an inch wider than the desired window on all sides
    22.  Trace the Plexiglas onto the side of the tank then trace a square an inch into the traced window
    23.  Cut the inside line out to make the hole for the window
    24.  Drill holes into the Plexiglas around the perimeter of the Plexiglas 
    25.  Hold the Plexiglas up the the hole in the tank and drill the hole using the holes already in the plexiglas as guides
    26.  After all of the holes are drilled, place the screws in, caulk, then  tighten the screws down

    27.  The final tank system


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