Product list:
2 Rockkrawler Krawler Joints (Johnny Joints)
1 Tube Adapter (3/4 x 16 Right Hand)
(2) Misalignment Bushings (5/8 x 5/8)
6 feet: 2x 2x Ό Square Tubing
3 feet: 1 ½ x Ό DOM Tubing
4 feet: 4 x 4 x Ό Square Tube
(2) OEM XJ Lower Control Arm Bushings
(3/4 x 16 RH) Aurora (hiem joint)
Lower Arms:
First I cut the 2 OD by Ό square tubing into two 29.5 pieces; these will be the lower arms. Then measured off the radius of a __ piece and grinded out two sides of the 2 OD tubing in order for the __ circle to fit tight enough to be welded to the tubing.
Upper Arm:
We took the 3 Dom tube and welded the tube adapter onto one side; this is where the Aurora joint will thread into. The other end is quite a bit more complicated, for this, we took ___ x ___ piece of metal. We heated it and bent it to fit the OEM upper bushing located on top of the front differential.
And this is the final product of the Upper Arm:(unpainted of course)
Here are some pictures of the completed arm ends:
Frame Ends:
Axle Ends:
Sub - Frame:
For the sub frame we took the 4 feet of 4 OD x Ό Square tubing and cut it into _ pieces. Then we cut one side (the top) completely off and then cut the adjoining side in half (width) at __ from the rear, and then from that point cut the rest of the way through, thus cutting the piece completely off. This piece will be welded back on.