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Trickle Charge Permanent Mount

 

 

Here is another way to permanently mount connections for fast, easy plug in of your battery trickle charger. If you have several toys that need battery maintenance, then this method will allow you to share the trickle charger among them all. Add the same size jack per item.

Parts needed (Radio Shack as reference):

                                      

                                          274-1583 Pwr Jack      274-1568 Pwr Plug         270-1237 Fuse Holder

 

It doesn't matter which brand or size power plugs/power jacks are used, but they both have to be the same size to mate properly. The plugs/jacks shown are 2.5mm.

Start by drilling the proper size hole in the bottom of the coil cover to accept the chosen panel mount type power jack. Solder a black ground wire (18g) on the outer shell terminal of the power jack. Solder one end of the fuse holder red wire to the center conductor terminal of the power jack. Add extra wire to the fuse holder if necessary to reach the battery. Mount the power jack and secure with thread lock. Route the red and black wires to the battery area. Solder a ring terminal lug on the black ground wire and attach to the OEM ground frame connection point located at the base of the fuel tank. Solder a ring terminal lug of proper size to accept the positive red battery cable bolt. Position the red wire lead/lug against the battery casing, such that the main battery cable is on the outside. Tighten battery cable. Insert a fuse in the fuse holder with a 2 AMP MAX fuse. Test with charger.

If you have other bikes, lawnmowers, etc, just add the correct size panel jack to each, and share the charger!

The great thing about good trickle chargers, they will maintain your battery to 100% charge, then shut off without cooking the battery. As the battery gradually drains back down to say 97% (all batteries drain when not being charged) , the charger will automatically kick in and bring the battery back to 100%.

Just as a quick tutorial, each cell in the battery is rated at 2.1v. Modern commercial batteries have 6 cells per battery, hence a fully charged battery is rated at 12.6v.

The standard charging voltage goal is 13.8v. Most trickle chargers will commence charging at ~12.3v

 
   

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This site was last updated 12/21/04