Material
handling (MH) and warehousing (WH) is regarding the movement and flow of
material within the warehouse and manufacturing plant. Tershine et. al.
(1977) argued that the process ofMH
should be controlled properly. Otherwise, it will lead to damage and delay
of product, customerdissatisfaction,
and idle employees. MH/WH becomes a value-added in the manufacturing life
cycle.However, the cost of MH/WH
should be minimized to acceptable level. From Theodore (1984), theestimated
MH/WH cost ranges from 20 to 35% of product cost in general. Apple (1972)
arguedthat the cost could be about
25 to 35% of production cost. Magad et al. (1995) concluded that isdepending
upon the nature of industry and type of facility, MH/WH may even account
for 10 to 80%of total cost. The
function of MH/WH is unique and its role is significant because it contributes
amajor portion in manufacturing
cost.
Hesen,
et. al. (2001) pointed out that although MH is a non-productive component,
it could support lots of value added activities in a production system.
From the study of Lee (2001), efficient MH/WH can reduce the total cost
by 30-75% and manufacturing system operation cost by 15-30%. MH/WH provides
both tangible and intangible benefits such as the improvement of the use
ofmanufacturing equipment and reduction
of material flows. MH/WH becomes significant than before.
The
functions of material handling (MH) and warehousing (WH) in modem manufacturing
or service facilities can contribute value to the products directly to
customers.In courier or express
service industries such as UPS http://www.ups.com,
Fedex http://www.fedex.com
or any express mailing or forwarding (Kerry
Logistics, http://www.kerrylogistics.com)and
e-retailing companies (Amazon http://www.amazon.com/,
e-Bay
http://www.ebay.com/,
ParknShophttp://www.parknshop.com),
the customers demand on-time delivery of goods to the right destination.
Time is very crucial to these service industries. In order to achieve the
objective, an effective MH/WH systems enables the effective and efficient
performance the logistics or supply chain.
In
agile manufacturing, just-in-time (JIT) philosophy and quick response manufacturing
concepts have been highlighted and to review the MH/WH system recently.
It is very significant for a manufacturing system to respond quickly and
appropriately to customer demands. MH/WH pays a significant role in the
logistics and supply chain management (Barilia
http://www.barilla.com/, United
Colors of Benettonhttp://www.benetton.com/)