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Processing crude oil - refining

 

 

Fractional distillation

 

Crude oil is a complicated mixture of hydrocarbons, with a varying composition depending on its source. The hydrocarbons in crude oil have different boiling points, according to the number of carbon atoms their molecules contain and how they are arranged. Fractional distillation uses the difference in boiling point to separate the hydrocarbons in crude oil. The fractionating column is cooler at the top than the bottom, so the vapours cool as they rise.

 

Vapours condense onto a tray when they reach the part of the column which is cooler than their boiling point. The bubble caps (figure 17) help to slow down the vapours has they rise through the column. As the last gases from the bottom of the column pass through the holes in a tray, any lighter hydrocarbons still in the condensed liquid are boiled off, and rise through the column.

 

figure 17

Figure 17. How bubble caps work

Vacuum distillation unit

 

Lowering the pressure over a liquid will lower its boiling point. Heavy residues from the fractionating column are distilled again under a vacuum. This means that the heavier fractions can be further separated without high temperatures which would break them down. These are then passed on to the cracking unit or used to obtain types of lubricating oils or blended into industrial fuels.

 

Name

Carbon chain length

Boiling range /oC

Petroleum gases

1-4

<5

Naphtha

5-9

20-180

Gasoline

5-10

20-200

Kerosine

10-16

180-260

Gas oil (diesel oil)

14-20

260-340

Lubricating oil

20-50

370-600

Fuel oil

20-70

330 upwards

Residue

>70

Non-distillable