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After visiting a competitor's shop first, Mark came to us and told us about his idea about removing the boring rear stock console in his truck and building a custom enclosure in its place! There were two conditions... no cutting and he needed it to ROCK! ! !ROCK! ! ! Here's how things started and how things finished! |
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| 1. Here are a few shots of the 3/4" MDF bottom half of the sub enclosure with the ring cutout and temporarily angled in position using MDF and hot glue. |
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| 2. This is how things look after wrapping the entire project in fleece, fiberglassing it, and finally adding 4 layers of chop matte. 3. Now that we have things this strong, it's time to mix some Duraglass; which is fiberglass reinforced filler. 4. Here's a shot of it spread over the box and curing in the sun for awhile! 5. Now it is necessary to knock this layer of filler down and prepare it for a layer of plastic! |
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| 6. But before we do that, we have to brace and seal the inside of this monster. Notice the front portion of the box is pretty flat; not good when dealing with fiberglass. 7. So I had to cut and adhere two pieces of MDF to add to this area's rigidity! 8. A few shots of the project body filled and sanded up to 150 grit paper. |
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