Blended Gas Dispense Test Results and Explanation



First, a quick refresher on how gas effects beer during dispense.  These three drawings represent dispense with 100% CO2.

Illustration "A" represents CO2 pressure adjusted properly for the storage temperature and carbonation level of the beer.  There is an equal amount of CO2 dissolving into and breaking out of the beer.
 
Illustration "B" represents too little CO2 pressure.  Gas breaks out of the beer into the head space of the keg and in the lines.  Pockets of gas will accumulate in the lines creating pouring problems as well as flat tasting beer.
 
Illustration "C" represents too much CO2 pressure, more CO2 is dissolving into the beer than is breaking out.  The carbonation level of the beer is increasing.  Pouring problems and "buzzy" tasting beer will result when the keg is low and dispenses the over carbonated beer.  Over carbonated is often perceived as tasting extra bitter.
 



 

This keg has the CO2 pressure in balance with the beer's carbonation level, but is using a blend of co2 and Nitrogen to increase the total pressure.  Note there is and equal amount of CO2 in the beer and in the head space.  The carbonation level of the beer does not change during dispense.



 

This animation represents what takes place in a keg when using a blended gas which contains too little CO2.  The combined pressure of the CO2 and nitrogen in the keg is high enough to keep gas from breaking out of the beer in the lines, thus preventing foam.  The problem is that there is not enough CO2 in the blend to maintain the carbonation of the beer at the keg.  The gas comes into direct contact with the beer inside the keg, therefore using the proper percentage of CO2 is essential in order to dispense beer that tastes the way the brewer intended.  The animation above illustrates CO2 concentration of the gas in the head space lower than the CO2 concentration of the beer.  CO2 leaves the beer until there is an equal amount of CO2 in both the beer and the head space.  The beer is loosing carbonation or going flat.


I have known that low CO2 blends cause beer to go flat for some time, based on my experiences tasting beer in the market while cleaning taps and fixing "off taste" complaints for retailers.  I wanted to prove that this takes place beyond everyone just taking my word for it.  I set up a keg to dispense with a blend of N2 and CO2.  I then took carbonation level readings and weighed the keg as I dispensed the beer from it.  The results follow.

75th Street Saxy Golden Ale
stored at 38 to 42 degrees F
Tapped Wed night with beer gas at 25% CO2 / 75% N2 at 18psig at 1040 ft above sea level
 
Full 160 lbs  2.43 vol, wed night
120 lb  2.43 vol,  thurs night
90 lb  2.43 vol, fri night
75 lb  2.14 vol, mon night
65 lb  2.05 vol, mon night
40 lb  2.05 vol, mon night
36 lb  1.96 vol, mon night
34 lb  1.89 vol, mon night
I tested one more time before the keg blew but it was so low it was off the chart (the chart I was using cut off at 1.8 vol).  The loss in carbonation was obviously very severe.  I finished off the test monday night because I was looking to document what takes place in a keg over a reasonable amount of time.  I thought five days was a reasonable amount of time to represent what a retailer takes to blow an ordinary keg of micro brew.


In order to simplify, the following diagram represents the severity of the loss in carbonation in the test keg.  The red section represents beer that tastes very flat.  This is about 5% of the keg or 6 of the 124 pints in a 1/2 bbl keg.  The yellow section represents beer that is noticeably flat.  This is about 25% of the keg or 30 of the 124 pints in a 1/2 bbl keg.  The green section represents the remaining 70% of the beer that tested at or near the proper carbonation level.  My two cents worth, 30% off-taste beer is NOT acceptable.