Hydraulic
Technology
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The
basic idea behind a hydraulic system is simple:
Force that is applied at
one point is transmitted to another point using an incompressible fluid.
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Hydraulic
Multiplication
The piston
on the right has a surface area ten times greater than the piston on
the left. When force is applied to the left piston, it will move ten
units for every one unit that the right piston moves, and the force
is multiplied by ten on the right-hand piston.
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To determine the multiplication factor, start by looking at the
size of the pistons. The piston on the right is 10 times larger than
the piston on the left. What that means is that any force applied to
the left-hand piston will appear 10 times greater on the right-hand
piston. An input force of 10 pounds on a 1-square-inch piston
develops a pressure of 10 pounds per square inch throughout the
container. This pressure will allow a 10-square-inch piston to
support a 100-pound weight. The forces are proportional to the
piston areas. So if you apply a 100-pound downward force to the left
piston, a 1000-pound upward force will appear on the right. The only
catch is that you will have to depress the left piston 10 inches to
raise the right piston 1 inch.
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In most hydraulic systems, valves, hydraulic cylinders, and
pistons are connected to a pump supplying high-pressure hydraulic fluid
through schedule 80 pipe or special hydraulic hoses, with pressures reaching
between 1000 to 2000 psi (pounds per square inch). Unlike pneumatic systems
which exhaust the air to the atmosphere, hydraulic systems must return the oil
back to the tank to be reused. A hydraulic tank reservoir usually holds
between 100 and 1000 gallons of hydraulic fluid, but on very large and complex
hydraulic systems the tank could hold much more. Notice the white filter hanging
from the connecting pipes next to the reservoir. The filter is used to
capture contaminants and metal particles in the fluid. If the system is kept
clean the fluid may never need to be changed. |
One of the
most well known hydraulic systems is the automobile brake system. This is a
perfect example of how a basic hydraulics system works. A small
cylinder pushes hydraulic fluid pressure through a small tube to the brake
cylinder where a large amount of pressure is applied to the brake pads,
stopping your vehicle. A pneumatic system would not be able to
generate the amount of pressure necessary to stop a vehicle quickly. For
this type of application, hydraulics works better than pneumatics because
hydraulics is more effective at higher pressures. |
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A typical
Hydraulic System includes the following components:
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A Hydraulic pump which converts mechanical power to fluid power. |
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A Cylinder or motor, which converts fluid power to linear or
rotary mechanical power. |
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Valves, which control the direction, pressure and rate of
flow. |
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Filters, regulators and lubricators, which condition the
fluid. |
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Manifolds, hose, tube, fittings, couplings, which connect the
fluid to other components. |
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Sealing devices, which help contain the fluid. |
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Accumulators and reservoirs, which store the fluid. |
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Instruments such as pressure switches, gauges, flow meters,
sensors and transducers, which are used to help monitor the performance of a
fluid power system. |
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Industrial
Here fluid power is used to
provide power transmission and motion control for the machines of industry. End
use industries range from stamping facilities to paper production. Applications
include metalworking equipment, controllers, automated manipulators, material
handling, and assembly equipment.
Fluid power is used to transport, excavate, and lift materials as
well as control power equipment in other industries including
construction, agriculture, marine, and the military.
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Pneumatic systems are fine for low force requirements, but if large forces
or
equalization
of pressure on both sides of a cylinder are required,
a hydraulic system is much more efficient. |
Click here to see
other Hydraulic symbols.
This is the basis of "how" Hydraulics works in modern manufacturing
processes.
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