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The bus you've been waiting for.ORION
Orion I 35-foot demonstrator


Money's tight.
Fuel costs are skyrocketing.
Passenger loads are getting
heavier.
These days you want a bus
with an affordable initial cost.
The lowest possible
maintenance cost.
Fuel costs you can live with.
And you want it – fast.
We've got it:

Orion.


welder    Welding for strength, to
make the Orion the toughest
bus on the road.


craftsman

   The Orion story begins
with steel and skill.
   Our craftsmen pay
attention to minute detail as
the frame is constructed in a
jig.


   We make our underframe
with tough 3-inch x 6-inch x
1/4-inch steel tubing with
3-inch x 1 1/2-inch cross
members.
   As with every single
structural joint in the Orion,
we weld it together for two
reasons: first, for extra
strength and, secondly,
because experience has shown
that bolts or rivets can shake
loose and become rust-traps.
The Orion frame is rugged
and trouble-free.
frame


   Now we make the Orion
even stronger. The body's
space frame is constructed
with 3-inch x 1 1/2-inch and
1 1/2-inch x 1 1/2-inch steel
tubing. The Orion frame is
precision made. It has to be.
All side window openings, for
instance, are the same
standard size to help operators
keep spare parts stocks to a
minimum. The Orion crafts-
men work with the same
attention to detail as they
would for an airplane fuselange.
Today's traffic conditions
demand it. Orion meets the
challenge.
welder

welder on frame


roof    For even greater strength
the Orion roof is made
separately to the same high
standards as the rest of the
frame.
   The frame is then sheathed
in rust proof satin-coated steel,
welded on for maximum life
and strength.

attaching roof


The roof is lowered roof onto bus
onto the frame roof onto bus
and welded into position. roof onto bus
   Making Orion's rigid super-
strong welded box frame – the
toughest bus on the road.
roof onto bus


   The completed frame is
degreased and moved to the
paint shop for the first of
many protective coats.
paint shop and ceiling finishing
   The interior is insulated
with one and a half inches of
fiberglass sealed in
polyethylene, and then
covered with Melamine
panels. The panels are not
only anti-static and easy-clean,
but are proofed against all but
the most dedicated vandal.


   While all this is going on we
are making the loom for the
electrical system in our own
plant. The control panel is
clearly numbered for easy
service. But the big advantage
is the ease of access. By
placing the panel on the
outside of the bus, main-
tenance staff can get to it
without being either contor-
tionists or having to remove
other mechanical parts. Of
course, we have taken the
trouble to guarantee that the
vital electrical panel is
completely weatherproofed.
assembling the electrical system


assembling the bus    All the major mechanical
parts in the Orion are
standard North American.
The axles are Rockwell
Standard; the engine, a
Detroit Diesel 6V53 or 6V53T
Turbo. And we've made
everything more accessible,
such as the slide-out battery
tray. The exhaust system is
stainless steel.
   All this means your Orion
should spend less time in the
maintenance bay.


   Now we are ready to put
the finishing touches to the
Orion. Over the 3/4-inch rot-
proofed plywood base we
place non-slip RCA Rubber,
grooved in the aisle for extra
safety. To minimize operator
fatigue, the driver's seat is air
cushioned and the control
panel easy to operate. The
seating/standee configuration
and type of seat is to your
specifications.
interior
   Once your Orion is in
service you'll notice a
difference in your fuel bills –
they'll be down. Under city
transit conditions operators
have found the Orion
averages between 7.5 and 8.25
miles per imperial gallon – an
incredible 600 miles plus on a
tankful. Small wonder so
many transit authorities are
switching to Orion.
exterior


   We don't drive away once
you've purchased an Orion.
Every eventuality is covered.
[] Manuals are supplied
detailng every aspect of the
Orion's construction, even
though we know that your
maintenance staff will be
familiar with most of the
mechanical details.
[] If required we will train
your staff.
[] Spares are off the shelf,
ready for immediate shipment.
[] Our own body repair shop
is available should your Orion
become involved in a colli-
sion. We'll have it back in
service in mint condition.
Fast.
assembling the electrical system


   We've shown you how
quality is built into every
Orion.
   We make the Orion
available in many different
forms.
     What kind of Orion can we
build for you?
30 FOOT TRANSIT
30 foot transit
30' Transit — standard arrangement 31 passengers seated,
30 standees.

35 FOOT TRANSIT
35 foot transit
35' Transit — standard arrangement 39 passengers seated,
40 standees.

30 FOOT COACH
30 foot coach
30' Coach — standard arrangement 31 passengers seated,
33 seats optional.

35 FOOT COACH
30' and 35' Coach models feature individual
reading lights, air conditioning,
underfloor luggage compartments,
overhead parcel racks, free standing
luggage/parcel rack optional.
cross section
35 foot coach
35' — 39 to 45 passenger seating arrangements available

30 FOOT AIRPORT
30 foot airport

30' AIRPORT — available with
26 or 27 passenger seating
arrangement and luggage racks.
  35 FOOT
AIRPORT MODEL
NOW AVAILABLE


SPECIFICATIONS
DIMENSIONS
length over body
length over bumpers
Width
Height
Floor Height
Step Height
Turning radius
Curb weights
Front
Rear

Total
30 FOOT
364" (9250 mm)
376" (9550 mm)
96" (2440 mm)
114" (2900 mm)
33.5" (851 mm)
12.5" (318 mm)
28' (8550 mm)
lbs.   kgs.
6400   2903
12850   5829
———————
19250   8732
35 FOOT
428" (10875 mm)
437" (11100 mm)
96" (2440 mm)
114" (2900 mm)
33.5" (851 mm)
12.5" (318 mm)
37' (11280 mm)
lbs.   kgs.
7400   3357
13100   5942
———————
20500   9298
AXLES  
Rockwell-Standard
Front — FF 932 13400 lb (6100 kg) capacity.
Drive — R 143 23000 lb (10455 kg) capacity.

BRAKES  
Air operated, with automatic slack adjusters, 6" (150 mm)
wide brakes on front and 10" (255 mm) at rear. Bendix air
dryer included.

WHEELS AND TIRES  
6 10-stud Budd Wheels, 8.25 × 22.5.
6 Tires 11 × 22.5 tubeless.
1 spare tire complete. Shipped loose.

BODY  
Underframe 3" × 6" × ¼" (75 × 150 × 6 mm) steel tube with 3"
× 1½" (75 × 40 mm) tubing of varying thickness depending
on location.
Outside roof and side panelling spot welded steel sheet, satin
coated 20 and 18 gauge (1 and 1.2 mm).
Outside panels below floor level bolted aluminum sheet for
easy replacement.
Completely caulked and undercoated with "Pennguard".
Wheel housing — galvanized steel rubberized against rust and
noise.

BUMPER  
Urethane shock absorbing front bumper, steel rear bumper.
SUSPENSION  
Full air — front 2 bellows 12.5 (317 mm)
rear 4 bellows 12.5 (317 mm)
front 2 shock absorbers.
rear 4 shock absorbers.
ENGINES  
Detroit Diesel 6V53 with N45 injectors
183 h.p. at 2500 r.p.m.
Turbo optional
Detroit Diesel 6V53T with 5A50 injectors
225 h.p. at 2500 r.p.m.

COOLING  
Fan Hydraulic drive, thermostatically controlled. One radiator
mounted left rear. Thermo controlled shutter in front of
radiator.

TRANSMISSION  
Allison MT 643 4 speed automatic transmission
— 2nd gear start.

FUEL TANK  
78 Imp. gallons (355 Liter).
Fuel consumption: 7.5 to 8.25 miles per gallon
(35 to 38 ltr/100 km) in Transit service.

STEERING  
Power Steering TRW or Saginaw.
With adjustable column, Signal lights:
foot — and hand operated.
Electric horn.
Ross-TRW-Mechanical steering optional.

FLOOR
¾" (19 mm) Plywood, rot protected.
Flooring: black or coloured-RCA Rubber grooved in aisles.
Steps: yellow nosing.

DOORS  
Front Door, air operated 36" (915 mm) full opening. Rear
Door, air treadle operated, 36" (915 mm) full opening. For
Safety: sensitive edge.

WINDOWS  
Fixed in double glazed, with upper sliders in tempered glass,
2 hinged emergency exit windows.
Windshield: left and right side interchangeable.
Wiper: air operated
Windshield washer wet arms.
Filler neck for Windshield washer outside with 5 gallon tank.

DESTINATION SIGN (SINGLE)  
Above Windshield, electrically operated, belts 55" (1400 mm)
MIRRORS  
Left Side 8" × 8" (200 mm × 200 mm).
Right Side 8" × 8" (200 mm × 200 mm).
Inside 16" × 4" (400 mm × 100 mm).

HEATING  
48,000 BTU (12,000 Kcal)front, and defroster.
80,000 BTU (20,000 Kcal) passenger, rear.
32,000 BTU diesel-fuel operated water heater to boost water
temperature. (Optional).
Vents for front and rear stepwell heating.

VENTILATION  
2 roof hatches for ventilation and emergency.
8 sliders above windows.

INSULATION  
Fiberglass
INTERIOR TRIM  
Melamine ceiling and dado panels.
DRIVER'S COMPARTMENT  
Full partition behind driver with tinted tempered glass.
Includes cabinet fordriver.
Sinvisor: padded vinyl.

STANCHIONS  
Stainless steel.
ELECTRICAL  
Alternator: Delco 145 amps, 12 volt with built in regulator.
Batteries: 2 group 8 D-204 12 volt mounted on slide out
carrier.
Starter: 12 vold Delco Remy
Wiring: Heavy duty colour coded wiring. Flame resistant
insulation, main control panel outside left front.
Buzzer: Installed with Nylon Cords illuminating "NEXT STOP";
Sounds once until exit door opens.

SEAT SELECTION  
Driver's seat by National Seating — Model 52 or Air Ride.
All models, passenger seats available to customer
requirements.

REAR AXLE  
Transit Ratio: 5.57 2,500 RPM 58 MPH 93 KM/H
Highway Ratio: 4.63 2,500 RPM 75 MPH 120 KM/H

AVAILABLE OPTONS  
· Air Conditioning — 7 tons capacity with ceiling ducting. No
   roof mounted equipment
· Wheelchair lift — neat front door installation
· Public address system
· Oil heater — 32,000 or 80,000 BTU
· Single belt destination sign over front door
· Kneeling device (reduces first step height to 10")
ORION

ONTARIO BUS
INDUSTRIES INC.

5395 Maingate Drive,
Mississauga, Ontario
L4W 1G6
(416) 625-9510
Telex: 06-960148


   Tough. Energy-saving.
   Low maintenance. Easy-to-
get spares.
   Backed up with superior
service.

Orion I 35-foot demonstrator

Orion logo

   Orion.
   The bus you've been
waiting for.

Ontario Bus Industries Inc.

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