A simple homemade Van de Graaff generator
In this project we will build a device that can
generate 12,000 volts from an empty soda can and a rubber band.
The device is called a Van de Graaff generator. Science museums and research
facilities have large versions that generate potentials in the hundreds of
thousands of volts. Ours is more modest, but is still capable of drawing 1/2
inch sparks from the soda can to my finger. The spark is harmless, and similar
to the jolt you get from a doorknob after scuffing your feet on the carpet.
To build the toy, you need:
That sounds like a lot of stuff, but take a look at the step-by-step photos
below, and you will find that the whole project can easily be put together in an
evening, once all the parts have been collected.
We'll start at the bottom, and work our way up.
- An empty soda can
- A small nail
- A rubber band, 1/4 inch by 3 or 4 inches
- A 5x20 millimeter GMA-Type electrical
fuse (such as Radio Shack #270-1062)
- A small motor">DC
motor (such as Radio Shack #273-223)
- A battery clip (Radio Shack #270-324)
- A battery holder (Radio Shack #270-382)
- A styrofoam cup (a paper cup will also work)
- A hot glue gun (or regular glue if you don't mind waiting)
- Two 6 inch long stranded electrical wires (such as from an extension cord)
- Two pieces of 3/4 inch PVC plumbing pipe, each about 2 or 3 inches long
- One 3/4 inch PVC coupler
- One 3/4 inch PVC T connector
- Some electrical tape
- A block of wood
The first thing to do is to cut a 2 to 3 inch long piece of 3/4 inch PVC pipe,
and glue that to the wooden base. This piece will hold the generator up, and
allow us to remove it to more easily replace the rubber band, or make
The PVC "T" connector will hold the small motor. The motor fits too loosely by
itself, so we wrap paper or tape around it to make a snug fit. The shaft of the
motor can be left bare, but the generator will work a little better if it is
made fatter by wrapping tape around it, or (better) putting a plastic rod with a
hole in the center onto the shaft to act as a pulley for the rubber band.
Next, we drill a small hole in the side of the PVC "T" connector, just under
the makeshift pulley on the motor. This hole will be used to hold the lower
"brush", which is simply a bit of stranded wire frayed at the end, that is
almost touching the rubber band on the pulley.
As the photo shows, the stranded wire is held in place with some electrical
tape, or some other tape or glue.
The rubber band is now placed on the pulley, and allowed to hang out the top of
the "T" connector.
Next, cut another 3 or 4 inch piece of 3/4 inch PVC plumbing pipe. This will go
into the top of the "T" connector, with the rubber band going up through it. Use
the small nail to hold the rubber band in place, as in the photo below. The
length of the PVC pipe should be just enough to fit the rubber band. The rubber
band should not be stretched too tightly, since the resulting friction would
prevent the motor from turning properly, and increase wear on the parts.
Cut the styrofoam cup about an inch from the bottom, and carefully cut a 3/4
inch diameter hole in the center of the bottom of the cup. This hole should fit
snugly onto the 3/4 inch PVC pipe.
Now drill three holes near the top of the PVC union coupling. Two of these
holes need to be diametrically opposite one another, since they will hold the
small nail which will act as an axle for the rubber band. The third hole is
between the other two, and it will hold the top "brush", which, like the bottom
brush, will almost touch the rubber band.
The top brush is taped to the PVC union coupler, and the coupler is placed on
the 3/4 inch pipe, above the styrofoam cup collar. The rubber band is threaded
through the coupler, and held in place with the small nail, as before.
Bare the top brush (so it has no insulation) and twist it to keep the
individual wires from coming apart. You can solder the free end if you like, but
it is not necessary.
The free end of the top brush will be curled up inside the empty soda can when
we are done, and thus electrically connect the soda can to the top brush.
We need a small glass tube to act as both a low-friction top pulley, and as a
"triboelectric" complement to the rubber band, to generate static electricity by
rubbing. Glass is one of the best materials to rub against rubber to create
We get the tube by taking apart a small electrical fuse. The metal ends of the
fuse come off easily if heated with a soldering iron or a match. The solder
inside them drips out when they come off, so be careful. The glass, the metal
cap, and the molten solder are all quite hot, and will blister the skin if you
touch them before they cool.
The resulting glass tube has nice straight, even edges, which are "fire
polished" for you, so there is no sharp glass, and no uneven edges to catch on
the PVC and break the glass.
The next step is a little tricky. The small nail is placed through one of the
two holes in the PVC union coupler, and the small glass tube is placed on the
nail. Then the rubber band is placed on the glass tube, and the nail is then
placed in the second hole. The rubber band is on the glass tube, which is free
to rotate around the nail.
Now we glue the styrofoam collar in place on the PVC pipe. I like to use a hot
glue gun for this, since the glue can be laid on thickly to stabilize the
collar, and it sets quickly and does not dissolve the styrofoam.
At this point we are ready for the empty soda can. Aluminum pop-top cans are
good for high voltage because they have nice rounded edges, which minimizes
With a sharp knife, carefully cut out the top of the soda can. Leave the nice
crimped edge, and cut close to the side of the can so as to leave very little in
the way of sharp edges. You can smooth the cut edge by "stirring" the can with a
metal tool like a screwdriver, pressing outward as you stir, to flatten the
Tuck the free end of the top brush wire into the can, and invert the can over
the top of the device, until it rests snugly on the styrofoam collar.
The last step is to attach the batteries. I like to solder a battery clip to
the motor terminals, and then clip this onto either a nine-volt battery, or a
battery holder for two AA size batteries. The nine-volt battery works, but it
runs the motor too fast, making a lot of noise, and risking breakage of the
glass tube. It does, however, make a slightly higher voltage, until the device
To use the Van de Graaff generator, simply clip the battery to the battery
clip. If the brushes are very close to the ends of the rubber band, but not
touching, you should be able to feel a spark from the soda can if you bring your
finger close enough. It helps to hold onto the free end of the bottom brush with
the other hand while doing this.
To use our generator to power the Franklin's Bells we built in the previous
section of the book, clip the bottom brush wire to one "bell", and attach a wire
to the top of the generator, connecting it to the other "bell".
The pop-top clapper of the Franklin's Bells should start jumping between the
soda cans. It may need a little push to get started.
How does it do that?
You may have at one time rubbed a balloon on your hair, and then made the
balloon stick to the wall. If you have never done this, try it!
The Van de Graaff generator uses this trick and two others to generate the high
voltage needed to make a spark.
The first trick When the balloon made contact with your hair, the
molecules of the rubber touched the molecules of the hair. When they touched,
the molecules of the rubber attract electrons from the molecules of the hair.
The you take the balloon away from your hair, some of those electrons stay with
the balloon, giving it a negative charge.
The extra electrons on the balloon repel the electrons in the wall, pushing
them back from the surface. The surface of the wall is left with a positive
charge, since there are fewer electrons than when it was neutral.
The positive wall attracts the negative balloon with enough force to keep it
stuck to the wall.
If you collected a bunch of different materials and touched them to one
another, you could find out which ones were left negatively charged, and which
were left positively charged.
You could then take these pairs of objects, and put them in order in a list,
from the most positive to the most negative. Such a list is called a
Triboelectric Series. The prefix Tribo- means "to rub".
The Triboelectric series
Our Van de Graaff generator uses a glass tube and a rubber band. The rubber band
steals electrons from the glass tube, leaving the glass positively charged, and
the rubber band negatively charged.
The second trick The triboelectric charging is the first trick. The
second trick involves the wire brushes.
When a metal object is brought near a charged object, something quite
interesting happens. The charged object causes the electrons in the metal to
move. If the object is charged negatively, it pushes the electrons away. If it
is charged positively, it pulls the electrons towards it.
Electrons are all negatively charged. Because like charges repel, and electrons
are all the same charge, electrons will always try to get as far away from other
electrons as possible.
If the metal object has a sharp point on it, the electrons on the point are
pushed by all of the other electrons in the rest of the object. So on a point,
there are a lot of electrons pushing from the metal, but no electrons pushing
from the air.
If there are enough extra electrons on the metal, they can push some electrons
off the point and into the air. The electrons land on the air molecules, making
them negatively charged. The negatively charged air is repelled from the
negatively charged metal, and a small wind of charged air blows away from the
metal. This is called "corona discharge", because the dim light it gives off
looks like a crown.
The same thing happens in reverse if the metal has too few electrons (if it is
positively charged). At the point, all of the positive charges in the metal pull
all the electrons from the point, leaving it very highly charged.
The air molecules that hit the metal point lose their electrons to the strong
pull from the positive tip of the sharp point. The air molecules are now
positive, and are repelled from the positive metal.
The third trick There is one more trick the Van de Graaff generator
uses. After we understand the third trick, we will put all of the tricks
together to see how the generator works.
We said earlier that all electrons have the same charge, and so they all try to
get as far from one another as possible. The third trick uses the soda can to
take advantage of this feature of the electrons in an interesting way.
If we give the soda can a charge of electrons, they will all try to get as far
away from one another as possible. This has the effect of making all the
electrons crowd to the outside of the can. Any electron on the inside of the can
will feel the push from all the other electrons, and will move. But the
electrons on the outside feel the push from the can, but they do not feel any
push from the air around the can, which is not charged.
This means that we can put electrons on the inside of the can, and they will be
pulled away to the outside.
We can keep adding as many electrons as we like to the inside of the can, and
they will always be pulled to the outside.
Putting all three tricks together
So now let's look at the Van de Graaff generator with our three tricks in mind.
The motor moves the rubber band around and around. The rubber band loops over
the glass tube and steals the electrons from the glass.
The rubber band is much bigger than the glass tube. The electrons stolen from
the glass are distributed across the whole rubber band.
The glass, on the other hand, is small. The negative charges that are spead out
over the rubber band are weak, compared to the positive charges that are all
concentrated on the little glass tube.
The strong positive charge on the glass attracts the electrons in the wire on
the top brush. These electrons spray from the sharp points in the brush, and
charge the air. The air is repelled from the wire, and attracted to the glass.
But the charged air can't get to the glass, because the rubber band is in the
way. The charged air molecules hit the rubber, and transfer the electrons to it.
The rubber band travels down to the bottom brush. The electrons in the rubber
push on the electrons in the wire of the bottom brush. The electrons are pushed
out of the wire, and into whatever large object we have attached to the end of
the wire, such as the earth, or a person.
The sharp points of the bottom brush are now positive, and they pull the
electrons off of any air molecules that touch them. These positively charged air
molecules are repelled by the positively charged wire, and attracted to the
electrons on the rubber band. When they hit the rubber, they get their electrons
back, and the rubber and the air both lose their charge.
The rubber band is now ready to go back up and steal more electrons from the
The top brush is connected to the inside of the soda can. It is positively
charged, and so attracts electrons from the can. The positive charges in the can
move away from one another (they are the same charge, so they repel, just like
electrons). The positive charges collect on the outside of the can, leaving the
neutral atoms of the can on the inside, where they are always ready to donate
The effect is to transfer electrons from the soda can into the ground, using
the rubber band like a conveyor belt. It doesn't take very long for the soda can
to lose so many electrons that it becomes 12,000 volts more positive than the
When the can gets very positive, it eventually has enough charge to steal
electrons from the air molecules that hit the can. This happens most at any
sharp points on the can. If the can were a perfect sphere, it would be able to
reach a higher voltage, since there would be no places where the charge was more
concentrated than anywhere else.
If the sphere were larger, an even higher voltage could be reached before it
started stealing electrons from the air, because a larger sphere is not as
"sharp" as a smaller one.
The places on our soda can where the curves are the sharpest are where the
charge accumulates the most, and where the electrons are stolen from the air.
Air ionizes in an electric field of about 25,000 volts per inch. Ionized
air conducts electricity like a wire does. You can see the ionized air
conducting electricity, because it gets so hot it emits light. It is what we
call a spark.
Since our generator can draw sparks that are about a half inch long, we know we
are generating about 12,500 volts.
Some fun with the Van de Graaf generator
One of the fun things to do with a Van de Graaff generator is to show how like
We take a paper napkin, and cut thin strips of the lightweight paper. We then
tape the ends of the paper together at one end, and tape that end onto the Van
de Graaf generator.
The effect will look somewhat like long hair cascading down the soda can.
Now turn the Van de Graaff generator on. The thin strips of paper all get the
same charge, and start to repel from one another. The effect is "hair raising".
The strips start to stand out straight from the can, like the hair on the back
of a scared cat.
A high voltage ion motor
This motor is very simple to build, and goes together in a few minutes. All you
need is two pieces of wire, the small metal cap from the fuse we took apart in
the previous project, and some cellophane tape.
The motor creates an ion wind that spins it around like a helicopter.
First, take one piece of wire (a straightened paper clip will do), and cut the
end at an angle so it is sharp. Bend the other end into a rough loop or
triangle, so the wire will stand up with the sharp point facing straight up. A
little tape will help hold it onto the table, or a block of wood.
The armature (the part that spins) is made from the other piece of wire and the
metal cap we saved when we took apart the fuse. Sharpen both ends of the wire by
cutting the ends at a diagonal, like we did with the base wire. Bend the wire
into an S shape. The pointed ends of the wire should point at 90 degrees from
the center straight part of the wire.
Attach the metal cap to the center of the wire with tape. Place the cap onto
the pointed end of the base wire, and bend the S shaped ends of the armature
wire down, so it will balance easily on the sharp end of the base wire.
The armature should now spin freely if you tap it gently.
Connect a source of high voltage to the base wire using an alligator clip or a
wire. The high voltage source can be the Van de Graaff generator, or just a
couple square feet of aluminum foil pressed against the front of your television
set, as we did in earlier projects.
As the high voltage is turned on, the armature will start to spin in the
direction away from the sharp points. The Van de Graaff generator may need a
good ground, or a person holding onto the ground wire. The television will give
the motor a good kick every time it is turned on or off, and turning it on and
off every second will get it spinning quite rapidly.
How does it do that?
The motor works by ionizing the air, and then pushing against the ionized air.
As we explained in the previous project, electric charges are concentrated by
sharp points. The sharp poiints on the ends of the armature concentrate the
charges so much that the air around the points becomes charged as well.
Since the air has the same charge as the wire, the two repel one another. You
can actually feel a small wind coming from the sharp point. As the wire pushes
on the charged air, they both move away from one another. The air blows away,
and the wire spins.
Power an ion motor from this machine
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